ONI Rhytemper® FlexControl
Multi-circuit pulse temperature control for HPDC and LPDC applications
- Low maintenance brass block system
- Includes Profi visualisation unit with 15 inch TN bzw. 10,4 inch TFT touchscreen control panel, graphic process data display, tooling data storage and USB connection, OPC, and Ethernet for data transfer
- Installation close to tooling
- Space saving machine integration
- Individual circuit lettering
- Heat level and flowrate monitoring of an unlimited number of temperature control circuits
- Automatic matching of the cooling pulse to the current die casting process (self-optimising regulation)
- Interruption of the heat extraction during the shot, the mould filling phase and the tool movement
- Greatest possible flowrate with 1½ inch water connection (central)
- Media supply possible via temperature control unit, technical heat source or the central cooling network
- Individual circuit flowrate calibration
- Uniform connection situation and pressure capacity with all expansion stages
circuit control | magnetic valve | magnetic valve | magnetic valve |
|---|---|---|---|
measuring principle | turbine | vortex | ultrasonic |
measunring range flow | 0.3 – 40 l/min | 1.8 – 32 l/min 1.0 – 15 l/min | 0.3 - 75 l/min |
max. medium temperature | 130 °C (266°F) | 125°C (257°F) | 100°C (212°F) |
measuring medium | water | water | water |
connection of main medium flow | 1½ inch inner thread | 1½ inch inner thread | 1½ inch inner thread |
connection of consumer curcuit | ½ inch inner thread | ½ inch inner thread | ½ inch inner thread |
nominal pressure | PN 10 | PN 10 | PN 10 |
Simple integration into the die casting machine due to the compact design!
In contrast to conventional multiple circuit temperature control systems the RHYTEMPER® FlexControl can be integrated into the machine simply and seamlessly. Elaborate hose runs from the temperature control unit to the tooling are thereby a thing of the past.
The modular design with preassembled distributor blocks and pre-wired electronic boxes enables space saving installation of the temperature control unit directly on the clamping plate. The individual modules, whose number of circuits is tailored to the respective application, are connected to each other and to the main controller via a bus system.
Standards have been agreed with many die casting machine manufacturers for the installation of the modules directly in the machine manufacturer's works. Thus in the case of new machines the RHYTEMPER® FlexControl system can already be integrated by the manufacturer at their works, piped up and delivered together with the machine.
Economic temperature control can be that simple!
The operator interface of the RHYTEMPER® FlexControl is simply and clearly designed. The optimum setting for economic temperature control is undertaken in just a few steps.
The heat level of each individual temperature control circuit is set individually to the respective moulded part-specific requirement and displayed in a coloured bar.
Adaptation of the heat level is done quickly and simply via the setting function "hotter" or "colder".
Each temperature control circuit is allocated an appropriate mode of operation (mode). Available as operating modes are, for example, control, actuate, duration or heat.
The set parameters can be assigned to the tooling set, saved as a dataset and reactivated at any time.
Furthermore, numerous helpful special functions and setting options are available to the experienced application technician for further process optimisation.